Pagani Automobile uses 3D scanners to optimize manufacturing and quality control – Metrology and Quality News


At first, an unusual sense of quiet rests on the circuit, but this temporary peace is just waiting to be disturbed. Leaning against the railing, you hold your breath as if bracing yourself for a surging frenzy that will shatter every ounce of serenity and calm in the air.

The next moment your heart pauses, hearing the sound of a roaring engine in the distance. As its rumble intensifies and the car approaches, changing gears jerkily, gasoline now courses through your veins. Your senses are all engaged at an intense level. On a wind that blows stronger and stronger, here it is – beautiful, elegant and timeless. This car knows no bounds.

Combining a strong aesthetic sense and attention to detail with the highest level of automotive engineering and technical sophistication, this track-wrecking Pagani Hypercar wants and commands your full attention. It is a pure work of art, with perfect style and timeless appeal that is the visual expression of The technological developments of Pagani Automobili; the car is a celebration of passion with the sole purpose of delivering unbeatable performance.

Pagani’s Hypercars are built to perfection using state-of-the-art technologies, providing their drivers with a unique and supreme driving experience. With the recent introduction of MetraSCAN 3D and HandyPROBE, the Mechanical Design team has optimized the department’s manufacturing “times and methods”. As a result, engineers have witnessed impressive results in achieving quality checks throughout the parts prototyping and industrialization processes. This post summarizes the main activities and achievements of Pagani made possible by their strategic partnership with Creaform.

Pagani demands the most advanced know-how and specialization from its employees

Since the exciting beginnings of Pagani Automobili in 1998, the company has always been committed to designing cars so emotionally captivating that customers want to buy them without even thinking about it. Due to their development path that merges style and aesthetics with technology, Pagani’s Hypercars are the ultimate expression of speed and engineering, taking inspiration from the cars of LeMans in the late 80s and early from the 90s or sports-prototype cars from the 60s and 70s.

As the company needs a high level of expertise to create what will become the object of the desire of its customers, the degree of know-how and specialization required of all its collaborators is inevitably extreme. New technology is chosen and integrated based on its ability to facilitate, improve or accelerate the development and quality control processes within the company, but it must also respect the fundamental principles for which the brand has always been recognized. This is how Creaform’s 3D scanning solutions have stood out from the competition.

The MetraSCAN 3D takes the speed, accuracy and versatility of dimensional measurement to a whole new level, giving Pagani engineers the ability to speed up processes that were already working in-house. Now, with this valuable technology, engineers and designers can effectively control every step of the vehicle manufacturing process, giving them the space and time to do more work, fine-tune certain aspects of the process, or simply reduce delays. drastically.

“Thus, reducing control time meant being able to devote our employees to activities with higher added value” said Francesco Perini, head of concept, composites and mechanical design at Pagani.

Precise 3D scanning of painted and polished composites – The Pagani signature

So far, the metrology-grade laser-based 3D scanner has been used in both research and development and quality control. Its unique versatility was its standout feature when scanning highly reflective surfaces, such as painted and polished mirror caps. The scanner’s adaptive scan area and expandable measurement volume make it possible to measure any part, regardless of size, shape, surface finish and complexity. Thus, MetraSCAN 3D enabled Pagani’s mechanical design engineers to scan any type of object without the need for surface preparation.

The complex and meticulous process of designing and manually assembling a car clearly demands that Pagani retain full control over the traceability of its processes. After all, each component of the manufacturing process can undergo variations along the way; this includes composites, which are an integral part of the company’s signature. Therefore, inspecting the dimensions of every part and quality controlling every aspect of the fully hand-assembled vehicle allows Pagani to ensure the quality of the end result and guarantee the overall compliance of the car. Pagani can inspect and improve its unique parts throughout the manufacturing process in order to build vehicles that stand out both for their technological and aesthetic qualities.

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